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Fleet Maintenance Reduction Program

K-flex ECO Pipe Insulation

Status:  Complete/Fleet Authorized
Estimated Navy Cost Avoidance:
Cost avoidance for this project is included in Ecotherm Pipe Insulation for a total of 1.25 M per year in cost avoidance.

Fleet Maintenance Project Image

The necessary changes to NSTM 635 and a fleet advisory have been issued.
Problem:
The current Calcium Silicate insulation, while tough and effective, is heavy and very difficult to install, remove and modify. Sailors and shipbuilders alike detest working with CaSi.

Solution:
MTTC, in conjunction with the Navy and BBNT, Inc., conducted extensive shipboard testing on USS RUSHMORE (LSD-47) of a commercially available insulation called K-Flex ECO. It proved effective and durable up to its advertised upper temperature limit of 250ºF.

Fleet Impact:
Sailors and shipyard workers will be able to install and replace pipe insulation with nothing more than a knife and tape. Clean-up is quick and simple. The use of this material will substantially reduce shipbuilding costs.
Fleet Approval

Applications:
All shipboard piping with temperatures less than 250ºF.


Navy POC:  Rich Dempsey, NAVSEA-05M3  •  Phone:  (202) 781-3660
Innovative Productivity, Inc. (IPI) operates Healthy Hospital, the McConnell Technology & Training Center
and the National Surface Treatment Center for the US Navy.
Naval Surface Warfare Center, Carderock Division manages the contract with Innovative Productivity, Inc. (IPI)